Tuesday, May 10, 2011

Step #13 – (Fiber)glass Bottom Boat

Until now, I had only fiberglassed the seats and the seams on the inside of our boat.  Now that the nails and screws were no longer in the plywood, I could fiberglass the outside (very crucial). 
I laid the cloth across the bottom of the boat and I traced what needed to be cut a few inches from the bottom with a combination square.  That way, I could have a sheet that fit just right and with some overhang.   I also cut strips of the cloth which I epoxied along the outer seams before fiberglassing the entire bottom.
Marking where I needed to cut the cloth.  This photo eerily looks like a coffin or ghost ship.
Gluing the seams
After I glued the edges, I laid our perfect-fit cloth along the bottom and painted the epoxy on from one end to the other.  I used a squeegee to remove any air bubbles under the cloth.  It worked really well and smoothed out the bottom.
Our fiberglass bottom boat

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